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To some, PEM electrolysis may feel like modern technology. But its roots actually stretch back more than half a century and are closely tied to outer space. With its crucial role in today’s green hydrogen ambitions, the history of PEM spans from laboratory curiosity to spaceflight enabler and beyond. And while space exploration pushed performance demands, it fundamentally shaped PEM into the technology currently in use.
 
What is PEM? Proton Exchange Membrane, or PEM, is a thin solid polymer layer that sits in the middle of an electrolyzer stack (between the anode and cathode). It physically separates the hydrogen side from the oxygen side. In simple terms, it’s PEM’s job to keep ions moving and gases from mixing. And because PEM operates in an acidic environment, corrosion-resistant components, like titanium and platinum-coated titanium PTLs, must be used.


Early concepts to solid innovation

The story of PEM’s development began in the mid-20th century, when researchers began exploring different ways to convert chemical energy into electricity – using fuel cells. Early systems relied on liquid electrolytes, which created challenges such as leakage, corrosion, and complex balance, to name a few. These limitations motivated the search for solid electrolytes that could conduct protons while remaining mechanically robust.
 

The result was the first generation of solid polymer electrolytes and membranes, which laid the scientific foundation for what would later become PEM technology (in fuel cells and electrolyzers). At this stage, the focus was not yet on large-scale hydrogen production. But, rather, on proving that a thin polymer film could carry protons efficiently enough for practical devices.


A space exploration glow-up
The space exploration glow-up The intense demands of the 1960s space exploration program brought another key moment in PEM’s history. Space agencies needed compact, reliable, lightweight power systems that could operate in demanding conditions. And fuel cells quickly emerged as a promising candidate. These missions required technology with very high reliability, tight control of water and heat, and minimal maintenance. That combination of constraints played directly to the strengths of proton-conducting polymer membranes.

 

Failure in deep space or orbit was simply not acceptable. As such, space programs pushed membranes, catalysts, and cell designs to their limits, enabling the development of improved performance and durability. In parallel, the same materials and architecture used in these fuel cells also informed early water electrolysis systems, as engineers realized that reversing the process could generate hydrogen and oxygen with similar hardware.
 
From niche to hydrogen workhorse
As renewable electricity from wind and solar expanded, the need for flexible electrolyzers grew. Technology capable of ramping up and down rapidly, operating efficiently at high current densities, and delivering high-purity hydrogen. PEM electrolysis, inheriting decades of membrane and electrode development, proved well-suited to this role. With its compact design, rapid response, and ability to tolerate dynamic operation, PEM was a natural match for variable renewables from the 2000s onward. This marked arguably the most pivotal moment in terms of modern-day PEM.
 
And while PEM's journey from space to green hydrogen paints a story of its flexibility, the same membrane-based approach to managing gases and water now enables PEM water electrolysis. In modern systems, renewable electricity produces green hydrogen, thanks to compact designs and faster response times. See how the right materials unlock this performance in real stacks, by exploring our PEM PTL portfolio – featuring titanium and platinum-coated titanium solutions engineered to deliver durable, high-efficiency operation in today’s green H2 landscape.
 
Don't forget to download our PTL white paper for an in-depth look at how metal fiber PTL technology is optimizing conductivity, durability, and stack designs.